ICP DAS USA’s solutions are used in Food and Beverage automation systems for local and remote monitoring and control of conveyors, sorters, mixers, dispensers, labeling machinery, product temperature and packaging. Our solutions help with automation, purification, packaging, sorting, mixing, measuring, bottling, counting, inventory control, reporting, and quality inspection. ICP DAS USA provides reliable automation solutions for food and beverage manufacturing.
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ICP DAS USA’s control, data acquisition, data communication and SCADA software are used for taking measurements, counting and detecting bottles and items in the production process, taking temperatures, triggering motors for conveyors, implementing control logic, opening and closing valves in Food and Beverage control and monitoring systems.
ICP DAS USA solutions enable local and remote monitoring and control of food and beverage production systems through Ethernet networks and web-based interfaces. Operators can monitor production status, access system data, and control equipment from a computer or mobile device. Centralized monitoring improves uptime, reduces manual checks, and supports faster response to process issues.
Remote monitoring and control allow operators to view production status and system data from a web browser over Ethernet. Controllers and I/O modules communicate production data to the network, enabling operators to start and stop processes, monitor equipment status, and respond to alarms without being physically present at the machine.
ET-7226 Modbus TCP I/O modules receive commands from the TPD-703 Touch Screen Controller and control 4–20 mA devices such as ball valves used for liquid filling processes. ET-7226 includes six analog inputs, two analog outputs, two digital inputs, and two digital outputs. Dual Ethernet ports support easy network expansion and reliable communication.
The control panel houses data acquisition and I/O modules mounted on a DIN rail, including ET-2255 and other Ethernet-based modules. These modules collect sensor data, control field devices, and communicate with supervisory systems. Centralized panel design simplifies maintenance and supports scalable food and beverage automation systems.
TSL-P4R1 stack light monitoring modules provide visual status indicators for each machine on the production line. Red, amber, green, and blue lights display machine states such as active production, idle, fault, or service required. Stack lights improve operator awareness and reduce response time during production issues.
Our easy-to-use TPD-703 Modbus TCP based Touch Screen Controllers serve as user interfaces in food and beverage automation systems and show bottle counts, allow for starting and stopping production, and allow for changing beverage types. TPD-703 is programmable in Ladder Logic and C Language with HMIWorks Programming Development Environment that includes many slider, button, hot spot, label and other drag and drop elements. Users enter in the number of bottles they want produced and the production count increments until the production is complete.
ET-7260 Modbus TCP based counter modules count bottles and products during production. The count data is displayed on the TPD-703 Touch Screen Controller in real time. Accurate counting supports inventory tracking, packaging verification, and readiness for shipping. Relay outputs can also be used to trigger downstream mechanical processes.
ICP DAS USA’s food and beverage automation solutions support local and remote monitoring and control of conveyors, mixers, filling systems, valves, packaging equipment, labeling machinery, and production lines. These systems collect real-time data such as temperature, bottle counts, machine status, flow, and production totals. Controllers, Ethernet I/O modules, touch screen interfaces, and SCADA software help operators automate production, maintain product quality, reduce manual checks, and respond quickly to equipment or process issues.
Remote monitoring and control systems allow operators to view production status, equipment conditions, and process data through Ethernet networks and web-based interfaces. The WISE-7144 intelligent controller can collect field data, execute control logic, and provide remote access to connected equipment. A TPD-703 touch screen controller provides a local operator interface for starting or stopping processes, monitoring system status, and responding to alarms.
Liquid filling and dispensing systems use the ET-7226 Modbus TCP I/O module to control 4–20 mA devices such as proportional valves and motorized ball valves. The module includes six analog inputs, two analog outputs, two digital inputs, and two digital outputs for connecting sensors and controlling filling equipment. Dual Ethernet ports support reliable communication and make it easier to expand the industrial network as additional production equipment is installed.
Inside the control panel, DIN-rail-mounted Ethernet I/O modules such as the ET-2255 and ET-7250A connect sensors, switches, valves, motors, and other field equipment to the automation network. These modules collect digital input signals, operate relay outputs, and communicate production data to touch screen controllers or supervisory systems. Centralizing the I/O hardware inside the control panel simplifies wiring, maintenance, troubleshooting, and future system expansion.
Machine operating conditions are monitored using the TSL-P4R1 stack light monitoring module. The module detects red, amber, green, and blue stack light conditions that indicate machine states such as active production, idle, warning, fault, or service required. This status information can be transmitted over Ethernet and recorded by a centralized monitoring system, helping operators respond faster to production interruptions and maintenance issues.
The TPD-703 Modbus TCP touch screen controller serves as the main operator interface for food and beverage automation systems. Operators can use the display to enter production quantities, select beverage or product types, start and stop equipment, view bottle counts, and monitor production status. The controller can be programmed in Ladder Logic or C using the HMIWorks development environment, which includes drag-and-drop buttons, sliders, labels, indicators, and other interface components.
Product counting and packaging verification are handled by the ET-7260 Modbus TCP counter module. Sensors connected to the module detect bottles, containers, or packaged products as they move along the conveyor. Count data is displayed in real time on the TPD-703 touch screen controller and can be used for production totals, inventory tracking, packaging verification, and shipping preparation. Relay outputs can also trigger downstream equipment after a specified quantity has been reached.
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