In today’s rapid development, enterprises expand their production processes through various equipment, workshops scattered in every corner of the factory, and branches or subsidiaries in the country or even around the world; all these increase the difficulty in management and its complexity.
To understand comprehensively an entire company’s production operations, a lot of manpower and management spending are required, while improving product quality requires the elevation of large amounts of production data. All the enterprises’ management teams want to collect all industrial data and operational data into a unified management platform to monitor and to be able to use this information for analysis and decision-making.
Beijing Wellincontrol Technology Development Co., LTD uses data acquisition, data storage, and processing of data to display the three levels of analysis for enterprises with a set of web-based integration of production management solutions.
– Consists of two parts: pre-collection centers — KHCollecter Slaver and acquisition center server — KHCollecter Master
– KHCollecter Slaver integrates data from the large number of dispersed I/O device production data and sends it to the Ethernet in the data center of the group of KHCollecter Master to achieve real-time production data and historical data aggregation
– KHCollecter Slaver and KHCollecter Master not only improve device drivers, but also have great reliability and support a variety of industry-standard interfaces; online, you can add and modify hardware variables without downtime to ensure continual data collection integrity
Data storage processing level includes industrial real-time database, relational database, and data processing server.
– Industrial real-time database compresses and stores continuous real-time process data from KHCollecter Master
– The relational database preserves some non-real-time changes compared with stable fixed relational data
– The data processing server includes the calculation engine, the report form service, and the warning supervisory service
– The calculation engine provides the script development kit and 50 kinds of statistical functions (accumulation, mean value, logic, etc.). It can compile the enterprise’s commonly used technical specifications easily, such as quality indicators and economic indicators (production, consumption, etc.). A broad array of real-time and historical data refines into a direct reflection of the full operation of an enterprise’s production and operational effectiveness and helps technology and management departments for scheduling and command, making it a powerful decision-making tool
– Companies often need to prepare many reports. Because of the large amount of data, they often cannot be submitted quickly. The report server provides template design features, report design, and uses Excel to develop statements easily and conveniently. At the same time, the calculation engine completes the enormous quantity of reports, while report data results from the historical database and the relational database. With the preinstalled report form and issuing on the web server, the report form server may automatically send reports to the customers’ assigned mailboxes quickly
– The warning management server monitors equipment production, warning memory statistics, and gives warning confirmation to the information management department to avoid malfunctions
Hypertext-based Internet protocol is a global information system widely used around the world to share text, graphics, images, audio, video, and other media information. Production management of dynamic data in a unified information platform on the Internet makes data demonstrated in more direct-viewing images and can expand enterprises’ networks, enabling connection from headquarters to regional branch offices, remote subscribers to partners, suppliers to investors.
But to develop Internet-based remote monitoring and control systems is laborious, time-consuming, and costly. Therefore, we have developed a high-performance enterprise information portal system configuration tool — Superview Portal. It offers information analysis and display for web use, high performance, and mobile configuration tools.
Enterprises’ internal and external personnel have different concerns and access permissions, so it is necessary to provide different users with different operating statements or technical analysis functions. Superview Portal is a multi-gateway system, with a structure similar to a book. It supports organizing the Book project and page content according to different roles in different organizations: general, production technology, scheduling personnel’s operational details. Operation and maintenance departments are concerned about various equipment failures, alarm information, and maintenance records. Directors and general managers are concerned about stability and safety. Company groups are concerned about production, energy, and other economic indicators. To satisfy all these different-level users’ demands, roles are assigned corresponding access authority. After users register, the system gives authentication and authorization to achieve personalized needs.
– Flow Chart Frame Editor
Fully supports transitional color, transparent colors, graphics with various brush painting, model design patterns, and fine professional graphic libraries that allow you to quickly design lifelike graphic effects. It also provides value demonstration, percentage, movement, zoom, rotation, instrument guide-line/text color, fill color entity, show/hide, animations, and more—no programming required.
– History Replay
Flow Chart frame has two kinds of operations: real-time and historical playback. Users can review the factory’s current production and the past production status. Using the industrial real-time database’s current and long-term historical data, playback video-like results appear on the screen. Beneficial for analyzing causes in production failures, processes, and how situations were handled.
– Trend Curve
Superview Portal’s flowchart screen can conduct on-site technical parameters historical trend analysis; historical data can be quickly reviewed anytime to generate dynamic curves. You can simultaneously examine many tags and compare related data with a curve. The graphic area can display multi-digital data and analyze real-time changes over different times and regions. It can display the standard deviation for statistical evaluation of process indicators. Easy to review and save database selections and associated power curves.
Day-to-day business operations require many paper statements, but limited regional networks, hardware environments, and limited IT skill levels create issues such as manually maintaining statement templates, producing statements, long transmission times, low efficiency, and high error probability.
After summary, data cannot be effectively used for analysis, management, or auditing. To solve these issues for customers’ demands, Superview Portal offers a complete enterprise report form management system, scientifically comprehensive and efficient for users’ production statements and management.
Superview Portal’s statement management system offers classification, summary, analysis, information storage, statistics, and more.
According to production operation management requests, it automatically collects various technologies, production run information, and quality operating data. It organizes, classifies, compiles, analyzes, and accurately provides messages so management can understand the state of operations and make correct decisions.
Superview Portal’s enterprise statement management system can also perform layer summary statements, subscribe to statements, analysis, and management functions automatically. It provides column charts, pie charts, bar charts, and line graphs. Users can view statements in browsers; enlarge, reduce, browse reports in single or multiple pages, and customize formats.
Business operations revolve around numerous complex routine tasks. These tasks are divided among personnel to increase efficiency. After segmentation, work functions, product types, production processes, and manufacturing links are carried out by departments. Large-scale businesses often use methods such as setting up departments by function, field, or production process. Different companies have different organizational structures.
Superview Portal is an information portal system applied to all types of businesses, fitting different internal and external functions. Authority can be set per personnel. If restructuring or personnel changes occur, modifications are easy to make.
Superview Portal provides organizational management, personnel management, role management, and user management modules to set up a business’s “domain tree” structure. Simple interfaces allow deleting, changing, searching sector information, personnel information, and affiliation levels.
Superview Portal applies refined authority strategies, including system authority, page authority, and external data access authority. This improves authorization setting, ensures system safety, and enforces confidentiality.
Superview Portal uses a flexible yet strict user management system to prevent improper access. After registration and authentication, the system distinguishes roles and provides dynamic information through webpages.
Superview Portal uses single sign-on technology. Users register once, and after authorization, no additional system login is required. This simplifies usage and increases security.
Besides Superview Portal, Wellincontrol also offers KINGHISTORIAN, which can achieve historical database functions and is an integral part of the solution. It also applies to third-party real-time databases and traditional relational databases and supports OPC communication and relational database drivers, including ODBC, ADO, OLEDB, JDBC, Microsoft SQL Server, Oracle, DB2, and others.
Superview Portal facilitates timely updates and rapid deployment. Based on B/S construction, it is convenient for users to edit online without web development experience. Privileged users may revise “Book Project” content directly in the browser. Revised projects and updated pages can be uploaded to the web server.
Superview Portal achieves an open, powerful intelligent production solution:
– Solves unified data and data analysis, providing effective, scientific, accurate, fast information for production control and decision-making.
– Establishes real-time digital factory and analyzes enterprise and factory historical data.
– Detail charts help users understand and improve production process quality.
– Professional low-cost services, graphical configuration replaces outdated manual programming.
– Easy and fast software and services offer great customer value.
– Internet server conformity enables reading equipment diagnosis data conveniently from anywhere.
